Early 4020 Denso Gear Reduction Starter

For some time I have been watching and reading various posts and the responses about the Denso gear reduction starters. I have always here nothing but great things about them and how much faster they spin the engine over. Being that my 4020 is an early one from 1965 and has been converted to 12 Volts some 25 – 30 years ago I still have issues with the Delco 30MT Starter.

For a period of about 10 years I religiously removed the PITA every fall and replaced the brushes, bearings, springs, etc. and never once had an issue with it during this span. I must admit that I have not been that ambitious in removing it and maintaining it unless there is an issue which arises about every 2 – 3 years. For a while now I decided that I was going to make the leap and get the Denso gear reduction starter. I figured out the part number of the starter that would fit into the tractor and would clear the drop down intake manifold.

Anyway the Delco needed maintenance and I bit the bullet and had a new armature installed in it as the old one was bent. At this point I reinstalled the PITA and started my testing as I wanted to know the actual RPM’s that the engine was turning over at.

30 Degree Day
I have two 12 Volt Class 31 batteries with 925 CCA installed on the tractor and using my photo tachometer:
With the newly rebuilt Delco 30MT it cranked the engine at 155 RPM’s
With the newly rebuilt Delco 30MT and the pump DESTOKED it cranked the engine at 180 RPM’s

I removed the Delco and installed the Denso Gear reduction Starter and performed the same test as above. During the test my friends’s eyes got big and said “WOW, that thing really cranks over FAST!”

So the Denso Starter….

While searching for a gear reduction starter I ran across a bulletin from Deere that provided a conversion starter part number for the 30 – 60 series which utilized the 7000 & 8000 series starter. Link below:

https://jdparts.deere.com/partsmkt/document/english/pmac/33762_fb_DensoStarterMotorKit.htm

It provided part number RE549229 (4.8KW). I looked this up and it used on numerous applications and if you go in the online parts list under any one of the tractors (30 – 60 Series) and do a search for “conversion” it brings up the conversion starter and provides part number RE251126, which subs to the RE549229. This is a planetary style gear reduction starter. It is a little smaller than the Delco 30MT and a heck of a lot easier to install on my 4020 than the Delco!

The RE549229 is used on the 8120’s thru 8520’s so I figured that this would be a beast in my 4020!

When Checking the Cranking RPM’s pf the engine like I did with the Delco, this is what I got:

The Denso cranked engine at 130 RPM’s
The Denso and the pump DESTROKED cranked engine at 150 RPM’s

That little armature in that Denso sure spins fast and gives the impression that the engine is really cranking like heck.

Giving the facts now, I would rather of spent the money on an electric destroke. Yes they are pricey, but any John Deere with a Closed Center hydraulic Pump should have one installed on them as I now feel that the electric destroke is cheaper than batteries and starters!


mvphoto28118.jpg
 
Just hearing those gear reduction starters told me they weren't that great, thanks for making my assumption correct. You should have bought a Nippendenso from a 4440, those are faster and are heavy duty.
 

We do appreciate some actual scientific testing. Good info to know . I was disappointed with the rpms .
How about one of these Denso clone inline gear reduction starters ?https://www.ebay.ca/itm/NEW-STARTER-FITS-JOHN-DEERE-TRACTOR-9420-9620-9620T-6-765-428000-0120-RE522851/273237593285?hash=item3f9e3accc5:g:77QAAOSwkcFbCPFX:rk:10:pf:0&vxp=mtr
 
Well I am glad you provided actual numbers on the two starters. Contrary to what many on here say I do NOT like the reduction gear starters. I am basing this on the fact I do not see them lasting any better than a good 12 volt regular starter. I tried the reduction gear starters about five years ago. I never got more than two years or so out of them on tractors used daily. I get better results/life from a good Nependenso 12 volt starter.

As for the electric destroke kit. Yes they help increase the crank speed.

What works even better is a COOLANT HEATER!!!!! Trying to cold start 404 JD engines when it is below 30 degrees with cold blocks is just hard on everything. Yes I know guys that swear they do it all of the time and this tractor or that one starts fine. Well I can talk about the rest that start hard and wear out starters an such doing it. Put a coolant heater on and do not be afraid to plug it in and use it. Costs under a $1 a day for electric 24/7. So a few hours of electric before using it really costs nothing when compared to the maintenance on the starting components doing cold starts.

This is true on just about any diesel. Heck I used coolant heaters on my gas tractors and it helped them too.

Thanks for the actual test data!!!

In fact I never liked reduction gear starters. I ran Dodge pickups for years. They would eat starters like candy in cold weather. You could tell a Dodge starting clear across a parking lot. The whine when cranking. LOL.
 
Thanks for sharing the details.
Real world testing makes all the
difference. I'm surprised by the
results just because it isn't
supposed to be that way. I'm sure
it will help others when they
search.
 

I wonder how this would work instead ?


JOHN DEERE: RE506825 RE515843 RE522851
NIPPONDENSO: 428000-0120 428000-0121

ITEM DESCRIPTION: STARTER
UNIT TYPE: DENSO
TYPE: PLGR
VOLTAGE: 12
POWER: 5 KW
ROTATION: CLOCKWISE
TOOTH COUNT: 13
GEAR OD: 45.8MM / 1.803IN
MOUNTING EAR 1: 13.5MM ID UNTHREADED
MOUNTING EAR 2: 13.5MM ID UNTHREADED
MOUNTING EAR 3: 13.5MM ID UNTHREADED
WEIGHT: 40.4 LBS / 18.36 KG
 
(quoted from post at 00:52:24 12/18/18)
I wonder how this would work instead ?


JOHN DEERE: RE506825 RE515843 RE522851
NIPPONDENSO: 428000-0120 428000-0121

ITEM DESCRIPTION: STARTER
UNIT TYPE: DENSO
TYPE: PLGR
VOLTAGE: 12
POWER: 5 KW
ROTATION: CLOCKWISE
TOOTH COUNT: 13
GEAR OD: 45.8MM / 1.803IN
MOUNTING EAR 1: 13.5MM ID UNTHREADED
MOUNTING EAR 2: 13.5MM ID UNTHREADED
MOUNTING EAR 3: 13.5MM ID UNTHREADED
WEIGHT: 40.4 LBS / 18.36 KG


Order one up and have it drop shipped to my place and I will post the results.

Will a 13 count pinion fit in there as the original one has a 10 count.
 


Faster???

Not much. I took a Nippondeso starter off my buddies 4440 today and put it on my 4020. Its 29 degrees outside today.

It spun it over at 160RPM's and 185RPM's destroked. A little faster, but not out of this world difference. If I had to buy a starter as of now this would be my choice. I guess these are considered the most reliable starters out there.

I'm curious to know about the Irska's starter, I wonder how they perform.

As of now, if you can rebuild the Delco I think you might as well.
 
. The rest of us appreciate the experimentation and statistics. I am rather surprised at the numbers . The starter probably has power to spare and could spin a faster gear ratio ?
In any case even 5 extra rpm is worth it .
 
I built the electric destroke kit for less than a 100 bucks. Thats all in, hydraulic hoses and pump fittings.

got part numbers and place to purchase if anybody is interested.
 
(quoted from post at 18:16:10 12/24/18) I built the electric destroke kit for less than a 100 bucks. Thats all in, hydraulic hoses and pump fittings.

got part numbers and place to purchase if anybody is interested.

Yes, I would be VERY interested, if you'd care to share.

[email protected]
 
(quoted from post at 00:16:10 12/25/18) I built the electric destroke kit for less than a 100 bucks. Thats all in, hydraulic hoses and pump fittings.

got part numbers and place to purchase if anybody is interested.


Please share.

I have done my research too and have my part numbers also. I am curious to know what you came up with.

A simple N/C solenoid valve would do the the trick, BUT the one that Deere used is a metered flowed N/C valve. In other wirds, it has an orifice in the valve which makes it unique. I ended up acquiring the original drawings of the valve.

I want t to think the reason behind the metered flow is so that there is not a sudden rush of 2200PSI slamming the stroke valve closed. I do not know if not having a metered flow solenoid valve will have any negative affects on the stroke control valve longevity.

I have not got mine installed yet, hopefully in the next couple weeks
 

May I ask if there some legal reason why either or both can't post the part #s of electric destroking components online? If components #s were listed online they would be available for "future searches". I think less than $100 would be a great investment for easier starting engine
Thanks,Jim
 
(quoted from post at 12:16:48 12/25/18)
May I ask if there some legal reason why either or both can't post the part #s of electric destroking components online? If components #s were listed online they would be available for "future searches". I think less than $100 would be a great investment for easier starting engine
Thanks,Jim


Like I have stated, I have not installed mine yet. Once it is installed and I know that it functions correctly then I will share. I would hate to miss lead the all great Tx Jim and have to hear you ridicule me online about.
 
(quoted from post at 19:16:10 12/24/18) I built the electric destroke kit for less than a 100 bucks. Thats all in, hydraulic hoses and pump fittings.

got part numbers and place to purchase if anybody is interested.

I too would be very interested in Parts and hook up. If you would share.
My email is open.
 

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